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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. The Accident Pyramid indicates:

A) How Murphy's law operates
B) That for every minor accident there are many accidents of greater consequences
C) That for every accident fatality there are many "near misses"
D) A graphical illustration of major incidents

2.
This heater was severely damaged during startup as a result of a firebox explosion. The operator had difficulty with the instrumentation and decided to complete the startup by bypassing the interlocks. The main gas valve was opened and gas filled the heater while the pilots were off.
Upon lighting of the pilots, the heater exploded destroying the casing and damaging several tubes. Identify and discuss what elements of Risk-Based Process Safety, had they been implemented more effectively, could have reduced or eliminated the likelihood of this event occurring or reduced the consequences.

A) No RBPS elements could have prevented this incident
B) Only Mechanical Integrity was involved
C) Multiple elements including Operating Procedures, Management of Change, Training, Asset Integrity, and Process Safety Culture were involved
D) Only Emergency Management was involved

3. Asset Integrity inspection/test methods for tubes in shell and tube heat exchangers include (select all that apply):

A) Hydrostatic test
B) Radiography
C) Borescope
D) Dye injection

4. A 3000 gallon, stainless steel, insulated vessel rated for 30 psig is equipped with a rupture disc set for 30 psig for emergency relief. Assuming each of the following scenarios has been deemed possible, which would require the smallest sized relief?

A) A runaway reaction of the vessel's contents, in solvent service, where testing has determined a temperature rise rate of 500°C/min at disc relief setting
B) A pool fire from the leak of a common solvent beneath the vessel
C) An internal ignition of the vessel's vapor space, the vessel containing a solvent

5. The training for maintenance personnel only needs to cover the testing and maintenance procedures of the specific equipment they service, true or false?

A) True
B) False

Solutions: